I know that the 1.6TDCI has a problem with the intercooler turbo pipe and that Ford have redesigned the pipe so that the pipe will no longer crack.
But is there a TSB that I could quote to my Ford garage to get this changed? Before warranty ran out I asked them about the evidence of a leak on the intercooler pipe and they said it was from the crank case breather pipe above and it was fine. This would be the same time that they said that my top mounts were fine and that they had lubricated them and they would be OK. They are not, they still graon when parking etc
Mine has the smallest leak and it does not effect the running of the car at all, but leaks tend to get bigger
If Ford won't fix this I will do it myself if part not too expensive!